Cascade Twin Head Zig-Zag Big Bag Filler ZZ 200

Novatec's Zig-Zag Big Bag Filler is designed to fill Big Bags continuously in the most gentle way possible.

Technical Description

The machine is suitable for filling various size of Big - Bag (Jumbo Bags) and pallet boxes (Bins), in an automatic mode. Suitable for products such as potatoes, onions, carrots, garlic and other hard root vegetables for filling Big - Bags and pallet boxes. The filling of bags or boxes is achieved in a very gentle & smooth way by preventing products hitting, through a filling system with plastic cascade lowers (Zig-Zag), controlled by photocell sensors.

The bag is supported on four corner hooks. The cascade lowers into the bag, a sensor starts the feed, as the bag is filled the cascade retracts, when one of the bags is full the Cross Conveyor reverse its direction, for the continuous filling operation of the machine. 

Technical Features:

  • Metal structure which has been properly welded and treated with three layers of polyurethane varnish
  • Feeding Elevator, with food grade, PVC conveyor belt, specially designed for potatoes and onions
  • Electronic synchronization of the Feeding Elevator and the big –bag filling machine
  • Food grade Cross Conveyor Belt (horizontal), endless belt, with reversible geared motor drive 
  • Two (2) Twin cascade units mounted at either end of conveyor, motion of ZIG ZAG fall breaker system with two proper motor reducers
  • Two (2) main drives of the Zig-Zag filling systems, with a proper motor reducers
  • Special type sensor for controlling the filling rate, placed in the end of each vertical cascade system
  • As the big-bag or box is filled, the sensor reacts and activates the step by step wrapping of the cascade system
  • Series of safety sensors for the Inferior / Superior position of the vertical belt
  • Electric control panel of the machine, with PLC control system
  • Automatic and manual operation mode
  • Optional: Electronic Weighing Scales






Up to 20 Tons / Hour

(Depending on the product, the type of container Boxes or Big Bags and the weight of them etc.)

5.650 mm x 5.900 mm

3.500 mm